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Software/Cloud Customization

Industrial Switch protocol customization

 

 

 

Software Protocol Customization

Tailored Protocol Stacks for Deterministic Industrial Networks – From IEEE 1588v2 to PROFINET IRT

 

Video SurveillanceAccess Control

Security (Video Surveillance/Access Control)

Use Cases

•  Prioritized video streaming (low latency/packet loss)

•  Dynamic VLAN assignment for access control systems

•  Tamper-proof logging

 

Key Protocols & Customizations

Protocol Customization Focus Implementation Example
RTSP/RTP Dynamic QoS adjustment for emergency events OpenFlow-based traffic policy injection
ONVIF Whitelisted device discovery Deep Packet Inspection (DPI) + MAC filtering
802.1X MAC-VLAN binding via RADIUS attributes Python scripts interfacing with FreeRADIUS

 

 

Case

"A customized RTP stack reduced video latency from 120ms to 40ms for H.265 traffic in airport surveillance systems."

 


 

Power Utilities (Smart GridSubstations)

Power Utilities (Smart Grid/Substations)

Critical Needs

•  IEEE 1588 precision timing for grid synchronization

•  SCADA encryption (anti-eavesdropping)

•  Storm control (BPDU/GOOSE flood mitigation)

 

 

Protocol Tailoring

Protocol Custom Action Tech Approach
IEC 61850 GOOSE/SV priority mapping to DSCP P4-programmable ASIC packet rewriting
DNP3 Filtering by function codes (e.g., block "write" commands) eBPF/XDP firewall hooks
IEEE 1588v2 Temperature-compensated clock offset FPGA-based servo control algorithm

 

Result

“A wind farm’s DNP3 protocol stack modification blocked 90% of unauthorized control commands.”

 


 

Industrial Automation

Industrial Automation (PLC/Robotics)

Requirements

•  μs-level deterministic communication

•  Legacy equipment support (Modbus RTU over TCP)

•  Redundancy (HSR/PRP)

 

Custom Protocol Engineering

Protocol Enhancement Method
Profinet IRT Jitter reduction (1μs → 500ns) TAS (Time-Aware Shaper) configuration
EtherCAT Selective slave diagnostics skip Modified ESC (EtherCAT Slave Controller) firmware
Modbus TCP Anti-replay via HMAC-SHA256 TCP payload injection via kernel module

 

Outcome

“Automotive plants achieved ±0.1mm robotic precision via Profinet IRT optimizations.”

 


 

Converged ITOT Networks

Converged IT/OT Networks

Shared Needs

•  Vendor-agnostic interoperability

•  Application-aware telemetry

•  Zero-trust segmentation

 

Generic Protocol Modifications

Protocol Goal Solution
LLDP Custom TLV for environmental sensors Linux kernel LLDPd patch
sFlow Embedded app-layer metadata (e.g., OPC UA) Switch SDK flow sampling hooks
TLS 1.3 SM2/SM4 support for Chinese regulations OpenSSL engine + hardware offload

 

Applicable Scenarios: Process industries (petrochemicals/pharmaceuticals), discrete manufacturing (automotive/semiconductors), and other fields requiring "last-mile" data integration.

 


 

 

Software Customization and Implementation Process

Proven Framework for Industrial-Grade Customization – From Concept to Seamless Deployment

 

1. Initial Consultation & Requirements Gathering

Goal: Understand your needs and validate feasibility.

 

Step Action Deliverables
1.1

Discovery call/video meeting to discuss:

- Use case (e.g., video surveillance latency optimization)

- Protocols involved (e.g., RTP, ONVIF, IEC 61850)

- Constraints (latency, compliance, legacy systems)

Output: Requirements Specification Document (RSD)
1.2

Technical deep-dive workshop (optional):

- Analyze network topology & traffic patterns

- Identify hardware/software dependencies

Output: Technical Feasibility Report

 

Client Input Needed: Share existing network diagrams, protocol specs, or test logs.

 

 

2. Proposal & Prototyping

Goal: Define scope, costs, and validate concepts.

 

Step Action Deliverables
2.1

Submit a formal proposal including:

- Customization roadmap (phases/timeline)

- Cost breakdown (development, testing, support)

- Success metrics (e.g., "Profinet IRT jitter < 500ns")

 

Output: Statement of Work (SoW)
2.2

Develop a proof-of-concept (PoC):

- Simulate key features (e.g., QoS for video streams)

- Test in a lab environment (we provide or use yours)

Output: PoC Demo + Performance Report

 

Client Input Needed:

•  Approve SoW/PoC scope.

•  Provide sample traffic/data if applicable.

 

 

3. Development & Testing

Goal: Build and rigorously validate the solution.

 

Phase Activities Tools/Methods
3.1 Development

- Custom protocol stack coding (C/P4/FPGA)

- API/module integration (e.g., RADIUS for 802.1X)

Git, CI/CD pipelines, HW emulators
3.2 Testing

- Functional tests (unit/integration)

- Performance benchmarks (latency/throughput)

- Security audits (fuzzing, pen tests)

Wireshark, Ixia, Spirent, Metasploit

 

Transparency Measures:

•  Weekly build updates via GitHub/Jira.

•  Shared test reports (e.g., "DNP3 filtering: 99.9% block rate").

 

 

4. Deployment & Validation

Goal: Smooth rollout with measurable outcomes.

 

Step Action Client Role
4.1 Staged Deployment

- Pilot launch in non-critical environment

- Monitor for anomalies (e.g., packet drops)

Provide testbed access
4.2 Live Deployment

- Full-scale rollout with fallback plan

- On-site/remote support during cutover

Approve go-live checklist

 

Success Criteria: All KPIs met (e.g., "GOOSE message delay < 2ms").

 

 

5. Support & Continuous Improvement

Goal: Ensure long-term reliability and adaptability.

Support Tier Coverage Examples
Gold (24/7) Emergency patches, SLAs for critical fixes Power grid failover support
Standard Business-hours support, quarterly updates Protocol extensions per new standards

 

Optional Extensions:

•  Training sessions for your IT/OT teams.

•  Annual roadmap reviews for future needs.

 


 

Why Partner With Benchu Group?

 

Next Steps:  Talk to our engineer +86 0755 23246531

 

 

FAQ Response

Q: "Does customization void vendor support?"

A: "Our containerized protocol modules operate alongside certified stacks, preserving warranties.

 

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